furnace ATS – Mappi America Inc.

furnaces ATS series
All the power you need, when you need it

furnaces ATS series

All the power you need, when you need it

ATS 4.0 is the series of professional furnaces that contains all Mappi International technology; their use guarantees great production and quality results through innovative solutions that meet the most demanding market demands.

ATS 4.0 has dimensions from 1500 × 3800 mm to 3300 × 6000 mm, and is also available in customizable sizes. The ATS 4.0 series tempers glass with the highest optical and flatness standards, thanks to cutting-edge technologies that manage the tempering processes. ATS 4.0 increases productivity in a virtually continuous cycle with no downtime for regulating operating temperatures and most of the operating parameters.

Now, thanks to a solid collaboration with Siemens, Mappi machines are, first in the entire glass industry, recognized as “Powered by Siemens”. This means that they are ready to implement all MindSphere applications, ready to enter the world of industry 4.0. ready to change the way of working in the glass industry, with full integration between the furnace and all production processes, from planning to quality reports. It’s a significant new leap into the future.

all the power you need,
when you need it

PROCESS ALL THE TYPE OF LOW-E GLASSES
REDUCE CYCLE TIME AND INCREASE PRODUCTIVITY
MANAGE DISTRIBUTION OF AIR SEPARATELY IN LOWER AND UPPER HEATING CHAMBER

MODULATE THE PRESSURE OF THE AIR IN SINGLE AREAS
TAB SYSTEM, WHICH ALLOWS MAPPI TO CHECK QUICKLY THE CONDITIONS OF THE FURNACE

Raising the bar,
towards excellence

ATS 4.0 raises the bar in limiting consumptions through the use of coordinated MHS, ESS and ATI systems, a Mappi exclusive.

ATS 4.0 raises the bar in productivity because it minimizes the time between tempering cycles, until you approach a virtually continuous cycle
without down time for the adjustment of the operating temperatures.

Small heating modules, for precision heating and great flexibility, through a network of sensors.

An original design for the blowing system that allows a precise control while tempering.

A computerized system optimize consumption and reduce the peak of installed power.

Allows a perfectly syncronized movement of the ceramic rolls over the whole heating room.

Discover innovations

technical data

LOADING AREA	ATS SERIES 1500x3800	1800x3000	1800x3800	1800x4200	2200x3800	2200x4200	2500x4200	2500x5000	ATS J SERIES 2700x6000 J	3300x6000 J
mm	1500x3800	1800x3000	1800x3800	1800x4200	2200x3800	2200x4200	2500x4200	2500x5000	2700x6000 J	3300x6000 J
inches	60x150	70x120	70x150	70x165	86x150	86x165	98x165	98x196	106x236	130x236
PRODUCTIVITY \| LOADS / HOUR
CLEAR GLASS
3mm	30	30	30	30	30	30	30	30
4mm	25	25	25	25	25	25	25	25	25	23
6mm	17	17	17	17	17	17	17	17	17	16
10mm	10	10	10	10	10	10	10	10	10	9
19mm	5	5	5	5	5	5	5	5	5	5
LOW.E
3mm	24	24	24	24	24	24	24	24
4mm	20	20	20	20	20	20	20	20	20	19
6mm	13	13	13	13	13	13	13	13	13	12
8mm	10	10	10	10	10	10	10	10	10	9
10mm	8	8	8	8	8	8	8	8	8	7
PEAK CONSUMPTION
kWh	320	320	400	410	420	480	520	550	950	1500
PLANT DIMENSION
Lenght M/feet	20 / 65	17 / 55	20 / 65	22 / 72	20 / 65	22 / 72	22 / 72	25 / 82	28 / 91	28 / 91
Width M/feet	4,7 / 15	5 / 16	5 / 16	5 / 16	6 / 20	6 / 20	6 / 20	6 / 20	6,5 / 21	7 / 23
Height M/feet	3 / 10	3 / 10	3 / 10	3 / 10	3 / 10	3 / 10	4 / 13	4 / 13	4 / 13	4 / 13

(1) The productivity is based on the 100% utilization of the loading area of clear float glass with EN / ANSI regulation.

(2) The peak consumption is based on the glass thickness of 4 mm.

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furnaces ATS series

furnaces ATS series

all the power you need,when you need it

Raising the bar,towards excellence

technical data

all the power you need,
when you need it

Raising the bar,
towards excellence